Zf 6hp19 repair manual zf 6hp19 repair manual thank you very much for reading zf 6hp19 repair manual. Pressure regulator valve renewalrepair, convenient drop in, no special tooling or machining necessary. Zf 6hp21 bmw code 1071 030 xxx zf 6hp21x bmw code 1071 050 xxx 6 speed rwd full electronic control revision 042012. At solenoid kit zf 6hp19, 6hp26, 6hp32 1068298044 by zf. Sonnax zip kit zf6053zip targets the root cause of multiple complaints by sealing the critical circuit pressure losses in the zf6hp192632 generation 1 valve bodies. Zf 5hp19 transmission valve body upgrade pressure regulator. Click here to view pdf if the tech resource does not appear below. Zf 6hp19 bmwjag code 1071 010 xxx zf 6hp19x code 1071 020 xxx 6 speed rwd full electronic control valve body parts cont kit toolkit for 6hp19.
And you would have warranty for the time you own the car. The transmission features an aluminum case 7005 with an integral clutch housing. This is a completely rebuilt valve body for the zf 6hp series of transmissions. Oem zf 6hp19z 6hp19 6hp21 valve body sleeve connector seal. This is what makes a revmax zf 6hp valve body superior to the rest. Zf 6hp valve body separator plates now available, aftermarket valve body separator plates to suit both gen1 and gen2 zf 6hp series transmissions. Zf 6hp19 bmwjag code 1071 010 xxx zf 6hp19x 6 speed. Generation 1 6hp19, 6hp26, 6hp32 generation 2 6hp21, 6hp28, 6hp34 major differences. The electronic product zf 6hp19, 6hp26, 6hp32 functional descriptions automatictransmission pdf is dealers software which contains full detailed information. Zf 6hp21 bmw code 1071 030 xxx zf 6hp21x bmw code 1071 050 xxx 6 speed rwd full electronic control kits kit overhaul kit oem all 1 6hp19. They incorporate a black silicon sealant bead to bond upper and lower valve body sections together once rebuild complete. Revmax brings you the best zf 6hp21 6hp28 rebuilt, updated transmission valve body, high quality computer dyno tested valve body on the market. Zf6hp19 zf6hp26 zf6hp32 transmission valve body zip. Contact zf for the most updated part number for example.
Everything about your zf 6hp26, 6hp19, 6hp28 transmission. Zf 5hp30 automatic transmission spare parts catalog. Jan 10, 2016 how a pressure washer unloader valve works with cutaway view duration. Hydraulic circuit diagram din valve geometry, m e shift. Theres a pretty good 3part video on youtube of a rebuild of the zf 5hp19 from the e46. These 6hp19 6hp28 models show a common issue with the valve body causing clutches. Detailed technical booklet included with indepth rebuild and inspection tips for comprehensive valve body repair. These two units have the same new mechatronic unit of the 2nd generation with improved gear shifting mechanism. Zf suggests this be replaced on every valve body rr. Refer to figure 15 for channel plate exploded view and turbine speed sensor location on the channel plate. Zf 6hp32 1070 010 xxx bmw, 6hp32x 1070 030 xxx audi. Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission pdf manuals.
Nov 07, 2015 in this video, i overhaul the 6hp19 valvebody. Zf6hp19 zf6hp26 zf6hp32 transmission valve body separator. Please, have the position number and model number prepared when you call. Zf 6hp32 1070 010 xxx bmw, 6hp32x 1070 030 xxx audi q7 revision 082018. Does anyone know if the zf6hp26 transmission is similar enough to be able to use its repair manual for diagnosis purposes as well as rebuilding it. Rather than reading a good book with a cup of coffee in the afternoon, instead they. Zf 6hp19a automatic transmission spare parts catalog. By zf complete at solenoid kit for 6hp19, 6hp26, and 6hp32 transmissions, featuring three 3 yellow solenoids, three 3 blue solenoids, and one 1 black solenoid. The two main culprits that may bring about this fault are the separator plate, and the e clutch accumulator.
These transmissions appear to have a high amount of failures due to valve body failures. Last one diy on valve body might be what you are looking for. M version utilizes a standard design manual valve configuration. Zf 6hp19 6hp26 rebuilt, updated transmission valve body. The m has a mechanical linkage to position the manual valve. Online library zf 6hp26 repair manual zf 6hp26 repair manual zf6hp26 teardown in this video, i teardown a zf6hp26 trans out of a jaguar, s type 2005. Set the selector in position d, press the accelerator pedal. Zf 5hp19fla automatic transmission spare parts catalog 5hp19fla valve body duct plate group continued exploded view of duct plate group for following applications.
The zf 6hp26 was the first sixspeed automatc transmission in a production passenger car. Related products for zf 6hp19 6hp26 6hp32 functional descriptions automatictransmission pdf. The zf 6hp26 automatic transmission has been developed for vehicles with an engine torque of up to 600 newtonmeters nm. The overall seal heights on these vary depending on application. This is because heat expansion of the this manual has been compiled in an effort to assist in the repair of valve bodies for 5speed zf automatic. Bmw mechatronic solenoid kit 6hp19 6hp26 zf 1068298044. Screen various orifices 2x spring w mexican hat 2x ball. Zf 5hp30 automatic transmission spare parts catalog table of contents. Step 2 mmode isnt as critical as step 1 so not doing it might require a little longer of a self learn process, which translates to a longer time that you might experience a little rougher shifts. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on. Like all firstgeneration 6speed gearboxes, the zf 6hp has several vulnerabilities, one of them is a valve body. Zf engineers also improved the valve body, replaced solenoids, replaced some friction elements and almost all steel plates.
The valve body tightness tester by vacuum method compressor not included vacuum pump single stage 150 microns 51 l min leak test tool for solenoids zf 6hp19 6hp21 6hp26 6hp28 6hp32 6hp34 6r60 6r75 6r80. Zf 6hp19 6hp28 transmission failures due to bad valve body. Home service manuals owners engine repair transmission repair wiring diagrams body repair vag ssp. Zf bmw 6hp19, 6hp26, 6hp32 automatictransmission functional. The mechatronic unit is remanufactured with the newest updates available at the time and only with 100 % original oem parts. Valve tightness tester of valve body plates by vacuum method.
Zf6hp21 transmission valve body rebuild diy bmw 3series e90. Zf 6 hp 19, 6 hp26, 6 hp32 is a dataware system of diagnostics, repair and technical service. Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. Zf 5hp19fl automatic transmission spare parts catalog table of contents 5hp19fl transmission overview north american applications. If your zf automatic is having solenoid control problems you can replace the troubled solenoids individually and save the expense of replacing an entire valve body. The separator plate is a large metal plate thatyou guessed itseparates the two halves of the valve body. For the first time it began to be installed in 2000 on luxury models audi and bmw with engines up to 6 liters.
Zf bmw 6hp19, 6hp26, 6hp32 automatictransmission functional descriptions. Auto trans valve body solenoid kit for bmw audi jaguar range rover volkswagen zf. Zf 6hp21 6hp28 rebuilt, updated transmission valve body. Zf 6hp19 6hp26 rebuilt, updated transmission valve body mechatronic revmax performance converters. Zf 6hp19, 6hp26, 6hp32 functional descriptions automatic. The plates are not specific by transmission model, but rather by valve body code and also by the stamped number. It is has gasket materials printed on the plate in order to keep the oil from seeping between hydraulic channels, and that. Hey guys, heres part 2 of the diy sequence of refilling your trans with fluid which is resetting and relearning the adaptions. Transmission repair manuals zf 6hp21 instructions for. What you are supposed to know about your zf6hp26, 6hp19, 6hp28 and similar ford transmissions. Zf 6hp26 6 hp 28 automatc transmission spare parts catalog. Sonnax valve body diagram for 6r60, 6r80, zf6hp19, zf6hp26.
Zf valve body manual zf valve body manual if you ally infatuation such a referred zf valve body manual ebook that will present you worth, get the enormously best seller from us currently from several preferred authors. During the overhaul there is a shot of the channel plate showing the location of the small parts. This transmission uses planetary gears with hydraulicelectronic control. We have the zf 6hp19 valve body, demounted from the bmw z4 roadster coupe 2. This upgrade kit works perfectly, i save a lot of money. Zf 6hp19 6hp26 6hp32 functional descriptions automatic. Because of the aluminum case, the tapered roller bearings of the transmission shafts must be fitted under preload. Insure the correct pum p suction adapter is installed. Unfortunately this car has been nothing but a nightmare since owning it about a year ago so ive become a pessimist. In 2006, zf released 6hp21 and 6hp28 modifications. Transmission service repair manuals pdf online download.
Contains new pressure regulator valve and assembly parts. Step 1 dmode is imperative and doesnt take that long. He did mention that from all the zf valve bodies hes rebulit, only one has proven to have damage beyond the valve body so im also quietly confident. This is a critical component to restoring the shift quality. Zf 6 hp 19, 6 hp26, 6 hp32 repair manual, which is the most comprehensive repair coverage for gearboxes, now offers a huge multiuser capability for computer networks. Zf 6hp a series of 6speed automatic transmissions manufactured by zf. This item zf6hp26 zf6hp19 zf6hp32 solenoid kit 7 piece cuque 1068298044 transmission shift control solenoid valve, gearbox solenoid valve for 6hp19 zf6hp26 zf6hp engine ford x3 x5 a6 a8 q7 auto trans valve body solenoid kit for bmw audi jaguar range rover volkswagen zf. Diagnostics and repair of zf 6hp19 valve body diagnostics and repair of zf 6hp19 valve body audi a4 a6 allroad q7 bmw 3 series bmw 5 series instrument for. Jan 19, 2019 the two main culprits that may bring about this fault are the separator plate, and the e clutch accumulator. You can either remove them one by one, or clear all filters using the button below. Zf 5hp19fl automatic transmission spare parts catalog. Volkswagen and audi cars use a 6 speed transmission on many newer models. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies.
Follow indication gear in the instrument cluster, start the engine and release the parking brake. Zf 6hp19 1071 010 xxx, 6hp19x 1071 020 xxx bmw ga6hp19z vag 0at 6speed rwd electronic control. Im not exactly sure about the mileage required but if you need to come. As you may know, people have search hundreds times for their chosen books like this zf 6hp19 repair manual, but end up in harmful downloads. These units are notorious for several complaints, the most common being. Showing the location of small parts, installing new solenoids and installing the computer. Zf 6hp19 6hp28 transmission failures due to bad valve body and computer programming information. We have the catalog zf 6hp19, 6hp26, 6hp32 functional descriptions automatictransmission pdf in stock and it is possible to order and buy it now. Thereby the excellent economy of fuel was provided, and the transmission differed in durability and maintainability. The transmission control module tcm and the main control valve body unit.
How a pressure washer unloader valve works with cutaway view duration. E46 zf 5hp19 transmission rebuild valve body bmw 330i. Strong thumps at engine start problems with torque converter lockup premature on and off disassembling. Mechatronic module solenoid firing sequence valve bodies. Zf 6hp19, 6hp26, 6hp32 automatictransmission functional. Zf 5hp19fla automatic transmission spare parts catalog table of contents 5hp19fla transmission overview north american applications. Zf 6hp series transmission separator plates incorporate a black silicon sealant bead to bond upper and lower valve body sections together and should be replaced with every rebuild. Released as the 6hp26 in 2000, it was the first sixspeed automatic transmission in a production passenger car. This procedure is quite involved and should take a little over an hour to complete so please do not omit it.
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